24/7 Emergency Response

Made to measure

Bespoke Metal Fabrication

Not every opening is a standard size, and not every site problem has a catalogue solution.

Access Opening Solutions supplies bespoke products manufactured specifically to customer requirements. Where an opening is an awkward shape, a structure needs modification to take a door, or a site needs protection that no standard product provides, fabrication is often the most practical answer.

This capability sits alongside our repair work: it means we can adapt structures, form new frames and manufacture replacement components rather than being limited to what is available off the shelf.

Typical fabrication work

Support steelwork

Lintels, headers and support frames formed so a shutter or door can be installed in an unsuitable opening.

Security grilles and cages

Made-to-measure grilles, stock cages and secure enclosures for plant and equipment.

Impact protection

Barriers, bollards and guide guards designed around the actual traffic that keeps damaging the door.

Gates and railings

Vehicle and pedestrian gates fabricated to suit boundary conditions and automation.

Replacement components

Bottom rails, endplates, brackets and guides formed where original parts are obsolete.

When fabrication is the right answer

  • The opening is non-standard in size, shape or structure
  • Repeated impact damage needs a protection solution, not another repair
  • Original components are obsolete and no longer available
  • An opening must be reduced, extended or reframed as part of a building change
  • Off-the-shelf equipment does not fit the available headroom or side room

How a bespoke job runs

  • Site survey with measurements taken from the structure itself
  • Discussion of what the item must achieve and how the area is used
  • Fabrication drawings or a clear written specification agreed before manufacture
  • Manufacture to the agreed specification and finish
  • Installation coordinated around site operations, with testing on completion

Questions we are asked

Bespoke Metal Fabrication — FAQs

Do you fabricate for openings you did not install?

Yes. Much of our fabrication work is adapting existing structures and replacing obsolete components.

Can you make a shutter fit an unusual opening?

Frequently, by forming support steelwork or a purpose-made frame rather than compromising the door.

Can you protect a door that keeps getting hit?

Yes. Purpose-made barriers or guide guards designed around the actual traffic route usually pay for themselves quickly.

Do you provide drawings before manufacture?

For bespoke work we agree the specification, and drawings where the item warrants them, before anything is made.

24/7 Emergency Response

Have an opening that does not suit a standard product?

Send us photographs and dimensions and we will tell you what can be fabricated.

Call 01 877 5206Request an Emergency Call-Out

Or email info@accessopeningsolutions.com with photographs of the shutter and its location.